2019年1月29日星期二

Sipotek Technology Presents Visual Inspection Machine For Automated Inspections Of Missing Components In A Product

The visual inspection machines designed by the Shenzhen Sipotek Technology Co., Ltd can automatically detect defects in a product and help maintain the product quality.
With a team of experienced R&D professionals and industrial automation engineers, Sipotek Technology designs and develops visual inspection machines to check the flaws of a product in an automated manner. These machines come fitted with industrial cameras to capture images of a product. These images can then be matched with the template to detect any kind of quality defects or missing components. These machines are easy to operate and require low maintenance.
For manufacturing companies, using a Sipotek Visual Inspection Machine could be a good idea to perform inspections at every stage of the manufacturing process. In comparison to the manual inspections, the visual machine based inspections are more accurate and reliable. They have the simple one-click detection machine that is a compact desktop model to carry out quality tests. This fast and efficient equipment can perform batch testing in just 2 seconds. With a significantly reduced measurement time, this machine could be an ideal choice for a rapid detection of multiple products. The machine has a simple operation without any movement of the platform. It can automatically match the captured image with the template to detect the good or bad products. The software of the machine can reduce the human error.

The company spokesperson especially mentions about their automated optical inspection machine that has been designed to perform a visual inspection of printed circuit boards. The machine can perform a non-contact testing and is more suitable for automating the manufacturing process. Besides checking for the quality defects, this machine can also find out missing components of a product and can avoid its chances of a catastrophic failure. The spokesperson reveals that this machine is the best choice to be implemented in the various stages of the manufacturing process to carry out inspections, such as pre-reflow and post-reflow inspections, solder paste inspections and others. With its capacity of capturing images at a speedy rate, this automated inspection machine can also be used for barcode reading, character recognition and other purposes, besides carrying out the inspections.

Sipotek Technology boasts of a number of visual inspection machines in its portfolio. These machines come fitted with industrial cameras and by using advanced lighting and optical technologies, the quality checking task is performed in the most efficient manner. The spokesperson reveals that these machines can be programmed for checking a wide variety of parts. At the same time, they are capable of inspecting various materials, such as aluminum, plastic, rubber, stainless steel and others.  The visual inspection machines consist of image storage, data collection and analysis, total part counters and other features.
To know more about the features and specifications of the visual inspection machines developed by the company, one can visit the website https://www.sipotek.net/ .

About Shenzhen Sipotek Technology Co., Ltd
Started in 2002, Sipotek Technology is located in Shenzhen in China. The company designs and manufactures visual inspection systems with its avant-garde R&D department and a great experience in artificial vision technologies. The Sipotek Technology staff supports customers 360 degrees, from listening to their requests to the development of ambitious machines for quality control.

For Inquiries:
Contact Person: James Yuan
Company: Shenzhen Sipotek Technology Co., Ltd
Tel: 86-755-36994123

2019年1月23日星期三

Machine Vision Inspection Scheme for O-ring

1. Contents and requirements of testing
Measure workpiece area:
Size and Appearance Testing of Samples with Inner Diameter of 10mm*Thickness of 2mm
Content of detection:
1: bottom appearance
2: side height
3: top appearance
4: Maximum diameter, minimum diameter, burr
Note: The above detection items need to be clearly visible under the image to detect.
Detection efficiency: 180-250 pieces per minute (according to sample feeding speed).
Division of work: Subdivide the detection steps according to the detection content.
II. Equipment Composition and Major Institutions
Overall Composition: Dimension: 900*800*1850 mm
Model: SP_302C
1:SPOTECK Visual Detection Software
2: industrial computer
3: display 19 inches
4: Industrial cameras: 4 sets, respectively, bottom positive light, side back light, top positive light, top back light.
5: Industrial lens: 2 FA industrial lens, 2 telecentric lens
6: professional glass tray
7: solenoid valve
8: reducer
9: vibration cabinet
10: Feeding equipment (Vibrating disc, Direct Vibration, Controller).
II.1: 3-D Stereogram of Equipment Appearance

3:1 Bottom Detection Method
Bottom detection effect original picture:
3:1 Bottom Detection Method
Bottom Test Fine Product Analysis Chart: OK

3:1 Bottom Detection Method
Bottom Detection Fracture Failure Analysis Diagram:NG

 
3:1 Bottom Detection Method
Bottom defect analysis chart:NG

3:2 Side Detection Method
The original image of side detection effect:

3:2 Side Detection Method
Analysis of the effect of side detection products: OK

3:3 Top Detection Method
Top detection effect original picture:

3:3 Top Detection Method
Top test product analysis chart: OK

3:3 Top Detection Method
Negative Analysis Chart of Top Detection Lack of Material:NG

3:3 Top Detection Method
Top Detection Fracture Analysis Diagram: NG

3:3 Top Detection Method
Top Detection Fracture Analysis Diagram: NG
3:4 Top Backlight Detection Method
Top Backlight Test Fine Product Analysis Chart: OK

3:4 Top Backlight Detection Method
Top Detected Edge Bad Analysis Chart:NG

3:4 Top Backlight Detection Method
Top Detected Edge Bad Analysis Chart:NG
IV. System Installation Requirements:
Inspection space for equipment placement: Separately installing SP visual inspection system at the pipeline side, it is necessary to ensure that there is enough space to install the equipment.
Ambient temperature: 0-50 degrees Celsius;
Air humidity: below 90% RH;
Electronic jamming: Provide equipment with less electronic jamming.
Power supply: 220V, 50Hz AC, less than 1KVA power consumption

Wafer inspection scheme

Wafer Inspection Scheme Shenzhen SPOTECK Technology Co., Ltd., SPOTECK has been focusing on machine vision inspection for 13 years.
There are a lot of testing cases, wide application areas, free sampling, development of testing programs, rapid outbound.

1. Contents and requirements of testing
Measure workpiece area:
Appearance and Dimension Detection of Samples 1.44mm in Length, 1.43mm in Width and 1.65mm in Height
Detection Contents: Damage, cracks, stomata, poor nickel layer
1: Bottom Positive Detection Appearance
2: Side Positive Detection Appearance
3: Side Positive Detection Appearance
4: Side Positive Detection Appearance
5: Side Positive Detection Appearance
6: Top Positive Detection Appearance
Note: The above detection items need to be clearly visible under the image to detect.
Detection efficiency: 250-350 pieces per minute (according to sample feeding speed).
Division of work: Subdivide the detection steps according to the detection content.
II. Equipment Composition and Major Institutions
Overall Composition: Dimension: 900*800*1850 mm
Model: SP_T300
1:SPOTECK Visual Detection Software
2: industrial computer
3: display 19 inches
4: Industrial cameras: 6 sets, 1 bottom, 4 side and 1 top.
5: Industrial Lens: 6 FA Industrial Lens
6: professional glass tray
7: solenoid valve
8: reducer
9: vibration cabinet
10: Feeding Equipment (Vibrating Disk, Direct Vibration, Controller)
II.1: 3-D Stereogram of Equipment Appearance
3:1 Bottom Positive Detection Method
Bottom Test Fine Product Analysis Chart: OK

3:1 Bottom Positive Detection Method
Bottom defective product analysis chart (fission): NG
3:1 Bottom Positive Detection Method
Bottom defective product analysis chart (bad nickel layer): NG

3:2 Side Positive Light Detection Method
Analysis Chart of Fine Products for Side Detection: OK

3:2 Side Positive Light Detection Method
Side detection defective product analysis chart (breakage): NG

3:2 Side Positive Light Detection Method
Top defective product analysis chart (stomata): NG

3:3 Side Positive Light Detection Method
Analysis Chart of Fine Products for Side Detection: OK
3:3 Side Positive Light Detection Method
Side detection defective product analysis chart (breakage): NG

3:3 Side Positive Light Detection Method
Top defective product analysis chart (stomata): NG

IV. System Installation Requirements:
Inspection space for equipment placement: Separately installing SP visual inspection system at the pipeline side, it is necessary to ensure that there is enough space to install the equipment.
Ambient temperature: 0-50 degrees Celsius;
Air humidity: below 90% RH;
Electronic jamming: Provide equipment with less electronic jamming.
Power supply: 220V, 50Hz AC, less than 1KVA power consumption, air pressure 0.35-0.7MPa
Above is the wafer detection scheme, the main contents of detection are breakage, cracks, pore, poor nickel layer and size.

Inductance detection scheme

Inductance Detection Scheme Shenzhen SPOTECK Technology Co., Ltd.
SPOTECK has been focusing on machine vision inspection for 13 years
For product appearance size, defects, defects, scratches, stains, burrs and other detection
There are countless test cases. Welcome to inquire and get the test plan free of charge.
1. Contents and requirements of testing
Measure workpiece area:
Inspection of bottom appearance, top appearance and size of inductance sample
Content of detection:
1: Detect the damage and notch on the bottom.
2. Side detection of height and width.
2. Top surface inspection for breakage and notch.
Note: The above detection items need to be clearly visible under the image to detect.
Detection efficiency: 300-450 pieces per minute (according to sample feeding speed).
Division of work: Subdivide the detection steps according to the detection content.
II. Equipment Composition and Major Institutions
Overall Composition: Dimension: 900*800*1850 mm
Model: SP_302C
1:SPOTECK Visual Detection Software
2: industrial computer
3: display 19 inches
4: Industrial cameras: 3 sets, bottom detection, side detection, top detection
5: Industrial lens: 2 FA industrial lens, 1 telecentric lens
6: professional glass tray
7: solenoid valve
8: reducer
9: vibration cabinet
10: Feeding equipment (Vibrating disc, Direct Vibration, Controller).
II.1: 3-D Stereogram of Equipment Appearance

3:1 Bottom Testing Hole Mode
The original picture of bottom detection effect:

3:1 Bottom Testing Hole Mode
Bottom Test Fine Product Analysis Chart: OK

3:1 Bottom Testing Hole Mode
Underprint negative result map: NG

3:1 Bottom Testing Hole Mode
Bottom detection result chart: NG

3:1 Bottom Testing Hole Mode
Bottom detection result chart: NG

3:2 Side Detection Method
The original image of side detection effect:

3:2 Side Detection Method
Analysis Chart of Fine Products for Side Detection: OK

3:3 Top Detection Method
Top detection effect original picture:

3:3 Top Detection Method
Top test product analysis chart: OK

3:3 Top Detection Hole Mode
Top Detection Print Anti-Bad Result Diagram:NG
IV. System Installation Requirements:
Inspection space for equipment placement: Separately installing SP visual inspection system at the pipeline side, it is necessary to ensure that there is enough space to install the equipment.
Ambient temperature: 0-50 degrees Celsius;
Air humidity: below 90% RH;
Electronic jamming: Provide equipment with less electronic jamming.
Power supply: 220V, 50Hz AC, less than 1KVA power consumption